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KALLER Case Studies

As a world leader in Gas Springs and Gas Hydraulic Systems for stamping dies, we strive to innovate. This means working closely with our customers, developing ground-breaking solutions based entirely on their needs. Have a look at our case studies below, and you’ll see what we mean.

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Advanced Cutting Tool for EV Market

Using advanced cutting tools that can perform multiple operations in a die can reduce the number of steps and tools required for producing a fender with, or without, an EV charge port.

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Speed Control Gas Springs in Press Tools

Speed, safety, and reliability of production equipment are often decisive factors for vehicle manufacturers. Having products that are sustainable and longlasting while in press tools is not just a need, it’s a requirement. See how KALLER’s SPC Gas Springs offer support.

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Multi-Tool for Effective Flanging

To gain effectiveness with tool design, we have explored how to optimize production lines by merging operations. By using our innovative product, the KALLER FlexCam, we managed to help this customer turn two operations into one. See how.

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Advanced Flanging with Smart Tool Solutions

Smart design and optimal timing are central to press tool implementations. The dies, each with its own task and function, are designed to run in a high-precision sequence. All steps must be carefully timed to prevent costly jams and to keep the production line running smoothly.

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Innovative Guiding Technology Ensures Productivity in Press Tools

When the demand for lighter-weight cars took over, the automotive market began focusing on smaller engines, less fuel consumption, and lighter materials. With the changes came the need for more powerful press tools — and faster ones. Changing operations created new problems that needed modern solutions. See how KALLER supported the market during these changes.

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High-Volume Production with Optimized Gas Spring Application

A high-volume producer of metal paint cans relies heavily on utilizing the maximum performance of the springs they use to keep up with high quantity demands. KALLER supported the customer with design considerations and Gas Spring usage to extend the life of their operations. Find out more!

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Gas Spring Pin Cushion Plate

What do you do when the order specification for the sheet metal die calls for a cushion press and you currently only have a standard hydraulic or mechanical press? This was the challenge faced by one customer who was working on a large order and wasn’t sure how to fulfill their needs. Thankfully, KALLER was there for support. Learn more.

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Controllable Gas Springs in White Appliance Production

The stamping process for white appliances can be complex and require a lot of attention to detail. With KALLER’s support, one tool builder was able to perfect their application and optimize it for the best output. See how KALLER assisted with the application.

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