Cut Costs in the EV, AV Industries with our Advanced Cutting Technology

Simplify the Charge Port Cutting Process

By using highly accurate guiding elements without side deflections the cutting process can be simplified while cutting costs at the same time. The multi-functional and high-precision KALLER® Flex Cam cutting tool is specifically developed for EV and AV manufacturing operations and has become a standard component for many vehicle manufacturers.

For new vehicle models, manufacturers can set up the new production process to include a charge port for EV models whilst eliminating the port for other models – all in the same die. By using advanced, cost-effective cutting tools that can be positioned at a 360° angle and perform multiple operations in a die, a vehicle manufacturer can reduce the amount of steps and tools required for producing a fender with, or without, an EV charge port.

The Advantages of Using the KALLER Flex Cam

There are several reasons why the KALLER Flex Cam has become a standard component for many vehicle manufacturers and is often included in different vehicle manufacturing tool standards globally.

KALLER Flex Cam features:

• Controlled force and safety features
• Multifunctionality — several operations in one die
• Durable and long-lasting
• Space efficient
• 360°application area
• Able to punch upwards at negative angles

KALLER Flex Cam Components for this Solution:

1. Compact Cam CC 090-049
2. Power Unit HCP 090-060
3. Custom HCP Actuator